Specialty
Shop floor control
Operators and supervisors record output, scrap and downtime at each line as they happen. The office sees the real state of production during the shift, not in tomorrow's report.
What's included
- 01
Output by line and shift
Each line reports good units as it goes, by order and by shift.
- 02
Scrap with its reason
Rejects and scrap are recorded with a reason, so patterns show up instead of being lost.
- 03
Downtime with its cause
Every stop is logged with its start, end and cause: breakdown, changeover, no material or no operator.
- 04
Operators and machines
Assign operators to lines and machines for each shift and see who worked where.
- 05
Shift handover
The outgoing supervisor leaves notes and open issues that the next shift sees when it starts.
- 06
A live plant view
Management sees every line's status from the office or a screen on the floor.
How it works
- 01
Start the order
The operator picks the work order on the line terminal or phone and starts the run.
- 02
Report as you go
Output, scrap and stops are recorded during the shift with a few taps.
- 03
Close the shift
The supervisor reviews the shift, adds notes and signs it off.
- 04
Review and improve
The plant manager reviews downtime and scrap causes and decides what to fix first.
Who it's for
Plants that report on paper
Manufacturers whose shift reports are typed into a spreadsheet the next day.
Plant managers and supervisors
People who need to know how each line is doing without walking the floor.
Multi-shift operations
Plants running two or three shifts that need a clean handover between them.
What you gain
- The real state of production during the shift
- Downtime and scrap causes you can act on
- Clean handovers between shifts
- No more typing paper reports into spreadsheets
Starting investment
From $5,000
Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.
Final scope and investment depend on your company, integrations and requirements.
What shapes the investment
- 01Number of lines and plants
- 02Integrations with your systems
- 03Users, shifts and countries
- 04Scope and modules
Free audit
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