Zyvean

Solution

Raw materials

Know how much of each material you have, where it is and which lot it came from. Reorder alerts arrive before a line stops, not after.

What's included

  • 01

    Stock by material and warehouse

    See current stock of every material, by warehouse and location, in its own unit of measure.

  • 02

    Receiving by lot

    Record each delivery with its lot, expiry date and supplier, checked against the purchase order.

  • 03

    Issues to production

    Materials are issued to each work order, so stock moves with the work instead of at month end.

  • 04

    Consumption against the BOM

    Compare what each order consumed with what its bill of materials says it should.

  • 05

    Reorder alerts

    Set minimums by material and get an alert before stock runs low.

  • 06

    Physical counts

    Run cycle counts from a phone and see the differences against the system.

How it works

  1. 01

    Receive

    The warehouse records each delivery by lot, scanning the label or entering it by hand.

  2. 02

    Issue to production

    Materials are issued to the work order that will use them.

  3. 03

    Consume and return

    What was used is recorded, and leftovers go back to stock.

  4. 04

    Reorder

    Low stock triggers an alert or a purchase request to the purchasing team.

Who it's for

  • Plants that run out without warning

    Manufacturers whose lines stop because a material ran out unnoticed.

  • Warehouse and purchasing teams

    People who answer for stock levels and supplier orders.

  • Lot-controlled products

    Food, chemical and other plants that need to know which lot went into what.

What you gain

  • Fewer stops for missing materials
  • Stock you can trust without a full count
  • Consumption that matches the BOM, or shows why not
  • Purchasing that plans ahead instead of reacting

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

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