Zyvean

Services

Software for every step of production.

From the customer order to finished goods leaving the plant. Each module works on its own or together with the others as one operating layer.

Our specialties

Planning and the plant floor.

We build software for the two places production is won or lost: the plan, where orders become a schedule by line and shift, and the plant floor, where that schedule becomes real output. And we connect one to the other, so the office and the plant see the same numbers.

Planning
Line 2Shift 1 of 3Next run at 2:00 pm

Production planning

Turn customer orders into a production schedule by line, machine and shift, checked against materials and capacity before it reaches the floor.

  • Schedule by line, machine and shift
  • Materials checked before each run
  • Capacity against committed orders
  • Changes reflected for the whole plant
From $5,000
Plant floor
Extruder 31,240 of 2,000 unitsRun ends in 3 h

Shop floor control

Output, scrap and downtime recorded at each line as they happen, so the office sees the real state of production during the shift, not the next day.

  • Output and scrap by line and shift
  • Downtime with its cause
  • Operator and machine assignments
  • Shift handover records
From $5,000

Modules

  • Every work order from release to finished goods, with its status by step, so nobody has to walk the floor to know where it stands.

    • Live status by order and step
    • Every open order in one dashboard
    • Due dates against customer commitments
    • Alerts when an order falls behind
    From $5,000
  • Stock, receiving, lots and consumption of every material, so production doesn't stop for something nobody saw running low.

    • Stock by material and warehouse
    • Receiving by lot
    • Consumption against the BOM
    • Reorder alerts
    From $5,000
  • The real cost of each product, built from materials, labor, machine time and scrap, compared against the standard cost.

    • Standard vs. actual by product
    • Cost by order and lot
    • Margins you can trust
    From $5,000
  • Preventive plans, breakdown reports and maintenance history for every machine, so downtime is planned instead of a surprise.

    • Preventive maintenance schedule
    • Breakdowns reported from the line
    • History and spare parts by machine
    From $5,000
  • A portal where distributors and key customers place orders, check their status and download documents on their own.

    • Orders and status per customer
    • Price lists and documents
    • Fewer status calls
    From $5,000

More modules

  • 06

    Lot traceability

    Follow every lot from the raw material received to the finished goods shipped, and answer a quality claim with facts.

    From $5,000
  • 07

    Dispatch

    Finished goods prepared, checked and dispatched against each customer order, with delivery documents generated by the system.

    From $5,000
  • 08

    Demand planning

    Forecasts built from your order history and customer commitments, so purchasing and production plan ahead.

    From $5,000
  • 09

    Suppliers and purchasing

    Purchase orders, supplier follow-up, lead times and quality of each supplier, in one place.

    From $5,000

Plant app

Your plant, on the floor and in your pocket.

We design and build the apps your operators, supervisors and maintenance team use every day, on phones, tablets or line terminals, connected in real time to the office.

  • Apps for operators and supervisors
  • Output and scrap reported at the line
  • Material and lot scanning with QR codes
  • Offline mode that syncs when back online
iOSAndroidApp StoreGoogle Play

Already have software?

We connect it, and we modernize it.

Most manufacturers already run on something: an ERP, accounting, spreadsheets on the plant floor. We integrate Zyvean with what you have, and we upgrade the software your plant depends on every day, without stopping production.

  • Integrations with ERPs and accounting
  • Legacy system migration to the cloud
  • New web and mobile apps on your data
  • Ongoing support and evolution

Not sure where to start?

Find your starting point

Not sure what your plant needs yet? Answer a few questions and we'll identify the area worth investigating first.

  • 6 questions
  • About a minute
  • No email needed
Find your starting point

Built and run by Zyvean

The team behind LDR's platform.

LDR is a logistics company moving shipments around the world. Zyvean builds and runs the platform each of its services runs on, every day. The same team, and the same way of working, would build the software your plant runs on.

LDRLogistics & shippingWorldwide

Shipment

LDR-2481-0093

On route
Origin
Warehouse WH-02
Destination
Downtown hub
ETA
14 min
  1. Picked up
  2. Warehouse
  3. On route
  4. Delivered

GPS · updated 3 s ago

LDR service
  1. 01Shipping

    Online quoting, tracking-number generation and shipment status at every stage, from pickup to delivery.

  2. 02Business solutions

    A portal for companies with recurring and scheduled dispatches, history and a consolidated view of their operation.

  3. 03E-commerce

    Store integration: every order gets its label automatically and customers follow their delivery.

  4. 04Operations

    GPS tracking of the fleet and status alerts, so LDR's team knows where every shipment is.

Starting investment

Clear numbers from the start.

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

  1. Focused module

    01

    $5,000–8,000

    One module for one part of the work: work orders, raw materials, product costing, maintenance or the plant app. An initial offer for selected companies.

  2. Connected modules

    02

    From $15,000

    Several areas connected: planning, work orders, materials, costs, maintenance, the plant app and integrations.

  3. Full manufacturing platform

    03

    $40,000+

    One platform running the whole company across plants, lines, teams and partners.

Final scope and investment depend on your company, integrations and requirements.

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

Prefer email?hello@zyvean.com