Zyvean

Solution

Machine maintenance

Plan preventive maintenance, report breakdowns from the line and keep each machine's full history. Downtime becomes something you schedule instead of something that happens to you.

What's included

  • 01

    Preventive plans

    Schedule maintenance by calendar, run hours or cycles, for every machine.

  • 02

    Breakdowns from the line

    Operators report a breakdown from the line with a photo, and maintenance gets it right away.

  • 03

    Maintenance work orders

    Each job has its technician, tasks, parts used and time spent.

  • 04

    Machine history

    Every repair and service stays in the machine's record, ready when you need to decide whether to repair or replace.

  • 05

    Spare parts

    Keep track of critical spare parts and get an alert before they run out.

  • 06

    Downtime by machine

    See which machines stop most and why, from the downtime recorded on the floor.

How it works

  1. 01

    Register machines

    Load each machine with its data, manuals and maintenance plan.

  2. 02

    Plan the work

    Preventive jobs are scheduled around production, with the planner's input.

  3. 03

    Report and repair

    Breakdowns are reported from the line and assigned to a technician.

  4. 04

    Learn from history

    Repeated failures show up in the history, so they can be fixed at the root.

Who it's for

  • Plants with critical machines

    Manufacturers where one machine stopping stops the whole line.

  • Maintenance teams

    Technicians and maintenance leads who work from paper or WhatsApp today.

  • Plants with aging equipment

    Companies that need to decide when to repair and when to replace.

What you gain

  • Downtime planned around production
  • Breakdowns reported and assigned without delay
  • A full history for every machine
  • Spare parts on hand when they are needed

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

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