Zyvean

Solution

Plant app

Operators and supervisors report from a phone, tablet or line terminal: output, scrap, downtime, checks and shift notes. Everything reaches the office during the shift, instead of on paper the next day.

Discuss your operationAll services
Starting investmentFrom $5,000

What's included

  • 01

    Shift reports

    Record output, scrap and stops for each order during the shift, not at the end.

  • 02

    Checklists and quality checks

    Start-up checks, in-process quality checks and cleaning records on the line.

  • 03

    Material scanning

    Scan material and lot codes as they are used, with QR codes or barcodes.

  • 04

    Breakdown reports

    Report a breakdown with a photo, straight to the maintenance team.

  • 05

    Simple screens for the floor

    Large buttons and few steps, built for gloves, noise and a busy line.

  • 06

    Works offline

    Reports are saved without a connection and sent as soon as it returns.

How it works

  1. 01

    Open the shift

    The operator signs in and sees the orders assigned to their line.

  2. 02

    Report as you go

    Output, scrap, stops and checks are added during the shift.

  3. 03

    Close the shift

    The supervisor reviews and signs off the shift report.

  4. 04

    See it in the office

    Reports reach planning, quality and management right away.

Who it's for

  • Plants that report on paper

    Manufacturers whose shift sheets are typed in later, if at all.

  • Operators and supervisors

    People who need a fast way to report without leaving the line.

  • Quality and maintenance teams

    Teams that rely on checks and breakdown reports from the floor.

What you gain

  • Plant data on the same day, not the next
  • Fewer paper forms to collect and type
  • Problems reported while they can still be fixed
  • A searchable record of every shift

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules
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