Zyvean

Solution

Lot traceability

Follow every lot from the raw material received to the finished goods shipped, forward and backward. When a quality claim or an audit comes, the answer is already in the system.

What's included

  • 01

    Lots from receiving

    Every material lot is recorded when it arrives, with supplier, date and certificates.

  • 02

    Lots through production

    Each work order records which material lots went into which finished lot.

  • 03

    Forward and backward trace

    From a raw material lot, find every product made with it, and from a product, every material it used.

  • 04

    Quality holds

    Put a lot on hold so it can't be used or dispatched until quality releases it.

  • 05

    Customer per lot

    Know which customers received each finished lot, for a fast and precise recall.

  • 06

    Audit-ready records

    Trace reports for audits and certifications, generated from the data already in the system.

How it works

  1. 01

    Label lots

    Materials and finished goods get a lot code, printed or scanned with QR codes.

  2. 02

    Record each move

    Receiving, production and dispatch register the lots they touch.

  3. 03

    Trace on demand

    Search any lot and see its full path in seconds.

  4. 04

    Act on quality

    Hold, release or recall lots with a clear record of every decision.

Who it's for

  • Food and beverage plants

    Manufacturers that need traceability for health authorities and customers.

  • Chemical and plastics plants

    Companies that answer for the materials and batches in every product.

  • Quality teams

    People who handle claims, audits and certifications.

What you gain

  • Quality claims answered with facts
  • Recalls limited to the lots really affected
  • Audits prepared without searching through paper
  • A clear record of every quality decision

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

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