Zyvean

Specialty

Production planning

Turn customer orders into a production schedule by line, machine and shift. Materials and capacity are checked before the plan reaches the floor, so surprises show up in the office, not on the line.

What's included

  • 01

    Schedule by line and shift

    Assign each order to a line, machine and shift, with its start date, run time and person responsible.

  • 02

    Materials checked first

    Before an order is scheduled, the system checks its bill of materials against stock and pending purchases.

  • 03

    Capacity at a glance

    See how loaded each line is this week and next, and where there is room for a new order.

  • 04

    Changeovers taken into account

    Group similar products and plan changeovers so lines spend more time producing and less time switching.

  • 05

    Changes for the whole plant

    When an urgent order moves the plan, supervisors and purchasing see the new schedule right away.

  • 06

    Plan against actual

    Compare what was planned with what each line actually produced, shift by shift.

How it works

  1. 01

    Load the orders

    Customer orders come in from your ERP, the distributor portal or a spreadsheet.

  2. 02

    Build the plan

    The planner assigns orders to lines and shifts, with materials and capacity checked as they go.

  3. 03

    Release to the floor

    Approved orders become work orders that supervisors see on the plant app.

  4. 04

    Adjust as needed

    When something changes, the plan is updated once and everyone works from the same version.

Who it's for

  • Plants with several lines

    Manufacturers that need to balance orders across lines, machines and shifts.

  • Planning and production teams

    Planners and plant managers who answer for due dates to sales and customers.

  • Make-to-order manufacturers

    Companies whose schedule changes with every new customer order.

What you gain

  • One production plan that the office and the plant both trust
  • Material shortages caught before the run starts
  • Room for urgent orders found without guesswork
  • Fewer last-minute changes on the floor

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

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