Zyvean

Solution

Product costing

Know what each product actually costs to make, built from the materials, labor, machine time and scrap recorded in the plant. Prices and margins rest on real numbers instead of an old estimate.

What's included

  • 01

    Standard cost by product

    Build each product's standard cost from its bill of materials, routing and rates.

  • 02

    Actual cost by order

    Each work order collects the materials, hours, machine time and scrap it actually used.

  • 03

    Standard against actual

    See where actual cost moves away from the standard, and which component explains it.

  • 04

    Scrap in the cost

    Rejects and waste are part of the cost, not hidden in an overhead line.

  • 05

    Margin by product and customer

    Compare cost with price for each product and customer, and see which ones really pay.

  • 06

    Cost reports for management

    Monthly cost reports built from the data already in the system, without building them by hand.

How it works

  1. 01

    Set the standard

    Load bills of materials, routings and labor and machine rates, or import them from your ERP.

  2. 02

    Collect the actual

    Work orders record consumption, hours and scrap from the floor.

  3. 03

    Compare

    The system compares actual with standard by order, lot and product.

  4. 04

    Decide

    Management adjusts prices, processes or suppliers based on real cost.

Who it's for

  • Plants with thin margins

    Manufacturers where a small cost change decides whether a product is worth making.

  • Finance and management

    People who set prices and answer for margins.

  • Companies with many products

    Plants with a wide catalog whose real costs nobody has checked in a while.

What you gain

  • Prices set on real cost, not an old estimate
  • Products and customers that lose money made visible
  • Cost overruns explained by their cause
  • Monthly cost closing without building spreadsheets

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

Prefer email?hello@zyvean.com