Zyvean

Solution

Work orders

Follow every work order from release to finished goods, with its status at each step of the process. Late orders show up while there is still time to act, not when the customer calls.

What's included

  • 01

    Orders by step

    Each work order follows its routing step by step, with quantities in and out at each one.

  • 02

    Status from the floor

    Operators update progress from the line, so the order status reflects what actually happened.

  • 03

    Due dates against commitments

    See each order's expected finish against the date promised to the customer.

  • 04

    Late order alerts

    When an order falls behind, the system flags it and shows which customer is affected.

  • 05

    Materials consumed per order

    Record what each order consumed, by material and lot, against its bill of materials.

  • 06

    Order history

    Every finished order keeps its quantities, scrap, times and lots, ready when someone needs to look back.

How it works

  1. 01

    Release the order

    Planning releases the order with its product, quantity, routing and due date.

  2. 02

    Produce and report

    Each step reports quantities, scrap and times from the floor.

  3. 03

    Follow in the office

    Sales and planning see where every order stands without asking the plant.

  4. 04

    Close to finished goods

    The finished quantity moves to finished goods stock, ready for dispatch.

Who it's for

  • Make-to-order plants

    Manufacturers producing against customer orders with dates to meet.

  • Sales and customer service

    Teams that answer customers about order status every day.

  • Plants with multi-step processes

    Products that move through several machines or areas before they're finished.

What you gain

  • The real status of every order, without walking the floor
  • Late orders caught while there is still time to recover
  • Straight answers to customers about their orders
  • One order record from release to finished goods

Starting investment

From $5,000

Projects start at $5,000–8,000 and scale based on the number of lines and plants, integrations and scope.

Final scope and investment depend on your company, integrations and requirements.

What shapes the investment

  • 01Number of lines and plants
  • 02Integrations with your systems
  • 03Users, shifts and countries
  • 04Scope and modules

Free audit

Get a free audit of your plant.

Fill out the form and we reach out. We build a 5-page audit made for your company: where your production loses the most time or money and what to fix first. Free, with no obligation.

Free · 5-page custom audit · No obligation

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